September 2014 Sometimes the pictures in the manual arent the greatest, and I know Ive done this plenty of times before so I have a reference point on reassembly, 2/27/2018 7:26 PM They have a range of 52-69 in-lbs. October 2016 by rbates9 08:24 am Jun 02 2012, Post Edit: and if dont already have one, buy or make a two stroke leak down tester (different that a 4T one). Buy the right tool for the job. by KDXGarage 10:59 am Jun 15 2012, Post Buying Used Dirt Bikes January 2015 Copyright 2022 ec Estudio Integral. Motorcycle Wrenching Tools COMPLEJO DE 4 DEPARTAMENTOS CON POSIBILIDAD DE RENTA ANUAL, HERMOSA PROPIEDAD A LA VENTA EN PLAYAS DE ORO, CON EXCELENTE VISTA, CASA CON AMPLIO PARQUE Y PILETA A 4 CUADRAS DE RUTA 38, COMPLEJO TURISTICO EN Va. CARLOS PAZ. I just wanted to know if you guys had any advice or words of wisdom or anything for my first go at it. by scheckaet 05:36 pm Jul 05 2012, Post Later they came out with the alignment tool. I am sure that he will be using this for years to come. June 2017 I hear how alot of guys put the cases in the oven to remove/ install bearings. May 2015 Grab a Tusk crank puller in addition to your splitter and flywheel puller. February 2017 Sam Bird Ryan Francis racing To press crank out with the tusk 3 bracket went well.but to pull crank back into case,the 2nd tool did not come with m14x1.00 puller nut so was a waste of my money . I've used it now on a number of different engines, both 2 and 4 stroke, and it works great when splitting case halves and pressing out crankshafts. Get the right tool for the job. Free, easy-to-get money that youcan spend on future orders. Why does Factory KTM still Use 52MM Works Forks? by dfeckel 07:01 am Jun 02 2012, Post January 2016 If you need to split your cases and think it is too big a job for you than read on. I did not do that. by the machinist 11:08 pm Jun 18 2012, Post Engine Deisgn Everything else was pretty straight forward . in the next couple of weeks. Kx85 jammed kickstart does anybody know whats wrong. Split a few cases. The crank puller/ installer tool was definitely needed. Yes it was a little rough getting the whole tranny installed in one unit. December 2016 "I'm All for itI'll be on the Best 250!" Tips, advice, words of wisdom? Success! July 2015 If you're not mixing gas, you're not haulin ass. August 2015 Used Bike Buyer's Guides A unique tool design that is very adaptable. May 2021 first ride in six years, felt great to be back out there! Edited Date/Time: 2/24/2018 6:00 PM. Silly to do a complete rebuild and not ensure its sealed properly. You have done us all a great service, thank you. OurClutch Adjuster Nut Tool for H-Dis compact and easy to use for quickly making clutch adjustments. Cam Chain Maintenance There was an error submitting your subscription. I had the main bearings in the freezer and used mapp gas on the cases. Edited Date/Time: 2/24/2018 3:38 AM. I also Mark the location of the shift Forks on the shift drum just makes it easier when reassembling. There are no center case gaskets, so ensure the mating surfaces are clean and use Yamabond when you do the final assembly. Just did my first one on my sons 16 yz250f. 2022 Motion Pro, Inc. All rights reserved. November 2014 Welcome to /r/Dirtbikes! Edited Date/Time: 2/27/2018 7:26 PM. February 2016 If you ride on two wheels off-road, then this is the sub for you! Paw Paw, I have found that on the YZ's you will need to reinstall the complete transmission including the forks and the drum as a unit. Ride on! by rbates9 12:17 pm Jun 15 2012, Post Most bike you can install the drum, then the trans and then the forks and pins with no issues, but the YZ's are different. 2022 | Rocky Mountain ATV/MC. I bought the thing to tinker with and the next step is to go through the bottom end. August 2016 Service Manuals Then resplit them and install the crank. by KarlP 02:37 pm Jun 18 2012, Post - Christian Craig on MXdN, 450 Career, and More, REPLAY - Eli Tomac Crashes and Chase Sexton Piles Into Him! Haven't given it to him yet,but he was looking at cheaper ones on Amazon that was not of the quality that the Tusk appears to be. YZ 2 strokes trans are tricky to assemble. I plan on getting the proper tools for the job like a case splitter, clutch holder etc. November 2017 All rights reserved. My little guy got 4th place in class for season. January 2018 I bought one from rockymtn and am seriously glad i did. by SS109 12:29 am Jun 02 2012, Post April 2019 I started assembly of the tranny on the stator side. 2/24/2018 5:56 PM It takes patience and a few tries, but don't give in to the temptation to press or hammer any bearings in because you will dramatically increase the risk of damaging the cases. Designed by, INVERSORES! Official Discord: discord.gg/mscomm, Splitting triples in a dataset using entity extraction, Splitting multiple columns into more columns, Splitting data based on their similarity/dissimilarity. Sorry, I have been looking for that bit of info and I do have the manual! It is almost impossible to get the forks back in place doing it any other way. Struggled a little with that. Super easy to use. The lowest-priced brand-new, unused, unopened, undamaged item in its original packaging (where packaging is applicable).Packaging should be the same as what is found in a retail store, unless the item is handmade or was packaged by the manufacturer in non-retail packaging, such as an unprinted box or plastic bag.See details for additional description. To give our customers the best shopping experience, our website uses cookies. I will probably use a couple 2x4s next time. Leak Down Testing Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- Top picked items. should last forevor, Used it for the first time, no problems super easy to use Would recommend, Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- Best Selling in Other Auto Tools & Supplies, Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- You may also like, {"modules":["unloadOptimization","bandwidthDetection"],"unloadOptimization":{"browsers":{"Firefox":true,"Chrome":true}},"bandwidthDetection":{"url":"https://ir.ebaystatic.com/cr/v/c1/thirtysevens.jpg","maxViews":4,"imgSize":37,"expiry":300000,"timeout":250}}. March 2018 October 2014 by rbates9 04:18 pm Jun 19 2012, Post http://www.kdxrider.net/forums/viewtopi ike+stable, http://www.kdxrider.net/forums/viewtopi 0709#30709, http://www.kdxrider.net/forums/viewtopi 57#p117919, http://www.kdxrider.net/forums/viewtopi 105&t=1156. A circle rut I made for practicing corners, Press J to jump to the feed. I wrap the transmission in plastic stretch film from Home Depot so pieces don't get away. Motion Pro shows you time saving tips and tools to change your tire. Four Stroke Rebuild August 2020 Purchased as a gift for my son who lives, loves,eats and sleeps motorcycles and Quads. If your motorcycle or ATV is water cooled, you know how important it is to make sure you have enough coolant in your bike. https://p.vitalmx.com/photos/users/54544/avatar/c50_ddrr_1478238100.jpg?1478237991, https://www.vitalmx.com/community/calcoast,54544/all, https://p.vitalmx.com/photos/users/45186/avatar/c50_2013_crf250_1417919396.jpg?1417918985, https://www.vitalmx.com/community/walent215,45186/all, https://p.vitalmx.com/photos/users/61852/avatar/c50_48AD01BA_8BE7_43D5_B767_B4A5D12AFA64_1538263085.jpg?1538262140, https://www.vitalmx.com/community/kb228,61852/all, https://p.vitalmx.com/photos/users/4784/avatar/c50_0611171249_1_1502895901.jpg?1502895426, https://www.vitalmx.com/community/RCF,4784/all, https://p.vitalmx.com/photos/users/38400/avatar/c50_Husky_TC_449_1526420797.jpg?1526420311, https://www.vitalmx.com/community/Paw-Paw-271,38400/all, https://www.vitalmx.com/community/coastlinecascot,53132/all, https://p.vitalmx.com/photos/users/8603/avatar/c50_161919610_1268935145.jpg?1294182581, https://www.vitalmx.com/community/chillrich,8603/all, https://www.vitalmx.com/community/TrailDigger,35442/all, https://p.vitalmx.com/photos/users/48982/avatar/c50_Square_profile_pic_1480203198.jpg?1480202847, https://www.vitalmx.com/community/captain-olives,48982/all, https://p.vitalmx.com/photos/users/26379/avatar/c50_12208852_10156156695290705_7826376196702427570_n_1449105751.jpg?1449105655, https://www.vitalmx.com/community/murph783,26379/all, https://www.vitalmx.com/community/KooyaKooya,55027/all, Throwback: 2013 Washougal Motocross National - 450 Motos, ALL IN Episode 2: Why Loretta Lynns Is the Greatest Race in the World | vurbmoto, Pulp MX - Chase Sexton Talks Championship, Battles with Tomac, and More. KTM claims you can remove the forks and reinstalling with the Drum in ,I never found a way to do it ,I put the two shafts in with the forks on them and then install the drum. February 2015 July 2020 Copyright 1995-2022 eBay Inc. All Rights Reserved. Make sure it shifts easily and you can find neutral. The DIY Moto Fix Weekly eNewsletter is full of in-depth technical and maintenance tips to help you care for your dirt bike. September 2017 Please read the rules before participating. by woodselec 05:54 pm Jun 12 2012, Post Two Stroke Crank is being replaced so i can beat on it if needed. Good luck with your project and i will be curious to hear how everything goes for you. This new tool from Motion Pro is the fastest and easiest to use case splitter ever devised! Now be sure to check your email to confirm your subscription. EXCELENTE OPORTUNIDAD DEPARTAMENTO CNTRICO EN COSQUIN, OPORTUNIDAD CHALET VILLA MIRADOR DEL LAGO. Francisracing 921, I have found that on the YZ's you will need to reinstall the complete transmission including the forks and the drum as a unit. Makes life so much easier, no hammering or presses or all the frustrations. It makes crankcase disassembly easy by safely pushing the crank assembly out of the case halves. March 2015 more. Learn More, Order Status / Track OrderSign in not required. Two Stroke Rebuild September 2020 Compression Testing If your apparel doesn't fit right, you'll get FREE SHIPPING on the first exchange! Is there anything you wish you knew or were taught the first time you split cases? April 2015 Post Chad Reed Rips the 2023 KTM 300 SX Fuel Injected Two Stroke! Free Shipping on orders of $59.99 or more, Blind Bearing Removal Set 8,10,12,15,17,20,25,30mm ID Brngs, Pull Rod Set for 08-0605 Crankcase Splitter V2, 5mm Adapter Set for 08-0605 Crankcase Splitter V2, Center Bolt Assembly for 08-0605 Crankcase Splitter V2. Thanks for posting the write-up!